Hire of pilot plant equipment and facilities for industry

[Music plays and CSIRO logo and text appears: Clextral, New technology; new foods]

[Images flash through of Maxime Collado walking through a factory and then working on a computer and then the camera zooms in on Maxime Collado and text appears: Maxime Collado, Project Engineer, Clextral]

Maxime Collado: Clextral is a French company manufacturing extrusion production lines.

[Images flash through of Maxime Collado and two other employees working in the factory]

With the Australian company Innovo we’ve developed award first technology that could lead to big changes in the food industries.

[Camera zooms in on one of the employees and then images flash through of the employee looking at a screen and then the image changes back to Maxime Collado again.]

 The possible future commercial impact for this technology is estimated in hundreds of millions of dollars. 

[Image changes to show Maxime Collado and another employee operating a machine, looking into a stainless steel pot and then the camera zooms in on the powder in the pot]

Extrusion porosification technology, or EPT, is a technology used to dry high concentrated products. 

[Image shows Maxime Collado taking a sample of the powder from the pot]

EPT can handle much more viscous solids than conventional spray drying.

[Image changes back to Maxime Collado and then images flash through of employees working and then image reverts to Maxime Collado]

Advantageous for EPT compared to conventional spray drying technology are better functionality for the products, the flexibility of the platform, energy savings and finally better flavour retention. 

[Image changes to show an employee inspecting the sample in the pot and then images flash through of machinery]

We’ve searched globally for a partner to set up our first pilot plant. 

[Image changes to show an employee looking at a computer screen then the camera zooms in on the sample again]

We’ve choosen to come here to CSIRO because they were the only one able to provide the technical and analytical supports.

[Image changes to show Maxime Collado and then the camera pans along the machinery in the factory and images flash through of an employee operating a machine, Maxime Collado, Maxime Collado inspecting the samples of coffee and then the camera zooms in on the sample]

In collaboration with CSIRO and FIAL through the SME solution centre we’ve piloted EPT applications for high protein dairy and coffee products and we were able to confirm that coffee made with our technology retained more aroma than conventional spray drying does. 

[Camera zooms out to show Maxime Collado and another employee looking at a sample and then images flash through of Maxime Collado in the factory]

This means we’re able to make a soluble coffee powder which tastes the same as fresh roasted coffee. 

[Image changes to show Maxime Collado again]

The funding through FIAL means that we could develop new commercial prototypes and it gets new potential customers at the door.

[Image changes to show an employee working on a computer then the camera pans up to show the employee at his desk]

Overall the work showed that this technology offers real innovation opportunities for the food industry. 

[Image changes to show an employee walking into the Flavourtech building and then images flash through of employees working in the Flavourtech factory]

Our first commercial partner was Flavourtech based in regional New South Wales.  They’ve decided to license our technology for the coffee industries. 

[Image changes to show an employee pouring coffee beans into a hopper]

Partnering with global major company like Flavourtech gives us an access to the coffee and tea industries. The flexibility of the EPT is what is exciting for customers.

[Image changes back to show Maxime Collado and then images flash through of Maxime Collado with two other employees pouring samples and then the camera zooms in on the samples] 

We are able to imagine new ingredients for products such as probiotics, bioactives or flavour that could not be made on standard and conventional drying technologies. 

[Image changes to show Maxime Collado and then the image changes to show two employees operating a machine]

We wouldn’t have been able to do this without the help from CSIRO and their access to a world range of equipment and expertise in the food industry.

[Image changes to show Maxime Collado]

The food application we’ve explored so far is only the tip of the iceberg and there’s a lot more potential application that could go through this technologies.  Companies are welcome to come knock on our door to see how this technology could help them.

[CSIRO, FIAL and Australian Government logos appear with text: The SME Solution Centre, A collaboration between CSIRO and FIAL]

[Music plays and CSIRO logo appears with text: Big ideas start here www.csiro.au]

Welcome to CSIRO's food innovation centre

[Music plays and CSIRO logo and text appears: Welcome to CSIRO’s food innovation centre]

[Images flash through of people selecting food from fridges and shelves in a supermarket]

Narrator: Consumer demand for healthy, convenient, new and safe food products is rising and market growth in the Asian region is booming.

More than ever manufacturing innovation is critical for the Australian food industry to capture these opportunities and be globally competitive.

[Image changes to show the outside of the CSIRO Food Innovation Centre Melbourne and then image changes to show employees looking at food samples of cheese and then the camera zooms in on a sample of cheese]

At our Food Innovation Centre we work with the food and beverage manufacturing industry to meet these opportunities and add value to their business.

[Images flash through of an employee looking at a sample, operating a computer, the computer screen, a heat shrink bag, a tube being filled with white liquid, an employee looking at a computer screen, the computer screen display, an employee filling a tube with bottles of juice and placing the tube inside a machine, a computer screen display and an employee emptying the tube]

We help companies innovate by creating next generation value added food products and ingredients, improving operating efficiencies, licensing ready to go technologies, making industry connections and adopting and developing new technologies and applications for safer, fresher, healthier and sustainably produced foods and more.

[Image changes to show an employee climbing up some stairs carrying a bag of maize polenta and then the camera shows employees watching a machine in use and then the camera zooms in on their faces]

In the last few years we’ve helped our clients create hundreds of millions of dollars in new food product and ingredient sales locally and in export markets.

[Image changes to show an employee operating the touch screen on a machine and then the image changes to show a machine with lots of tubes and the camera pans up the machine to the top]

This includes more than 25 new products in the retail market nationally.

[Image changes to show an employee operating a machine and then images flash through of different manufacturing machinery]

Companies are invited to use our manufacturing equipment to develop and launch new products into the market or collaborate with us strategically on breakthrough technologies.

[Image changes to show an outside view of the CSIRO facility in Brisbane and text appears: Brisbane]

[Image changes to show employees working with packaged meat and then the camera zooms in on a female writing on a clipboard, employees inspecting the meat, employees cutting a sample from the meat and an employee putting meat inside a machine]

Through our facilities in Brisbane, Melbourne, Adelaide and Sydney we have the most significant and extensive food innovation expertise available in Australia.

[Images flash through of an employee operating a machine]

Our pilot plants are unique facilities with a mix of conventional and emerging technologies supported by world class science.

[Image changes to show three female employees walking down a corridor and text appears: Sydney]

[Images flash through of an employee pouring juice, trying a sample, a computer screen display and a female employee operating machinery]

Our expertise in sensory, flavour, consumer science and food choices is unique helping companies develop new or redefine their existing products.  We help industry manage their food safety and product shelf life and meet food safety regulations in export markets.

[Image changes to show three employees inspecting a dough sample and then the camera zooms in on an employee pulling a sample from the dough and tasting it]

We’re also helping Australian food companies meet the rapidly growing demand in Asia for high value products.

[Image changes to show an employee operating a computer with two display screens and then the camera zooms in on one of the screen displays]

Our researchers help companies reformulate to reduce salt, sugar and fat and develop fortified products with functional health benefits while still meeting the taste preferences of consumers.

[Image changes to show an outside view of the CSIRO in Adelaide and then the image changes to show a male walking through the door and speaking to the receptionist and then the camera zooms in on the paper he is writing on]

We also work with manufacturers to substantiate food and ingredient health claims with expertise in lab scale analysis through to human nutrition trials.

[Images flash through of two people at computers, a person lying down, a computer screen display, a female pouring liquid and a female operating a computer and then the camera zooms in on the liquid being poured and the female operating the computer screen]

Whether you’re a small company with a novel idea or a large one looking to outsource key R and D services companies benefit every day from partnering with CSIRO.

[Camera zooms in on the computer screen and then the camera zooms in on the female employee]

It all starts with a conversation.

[Image changes and CSIRO logo and text appears: Big ideas start here, csiro.au/on]